Precision processes for materials that don’t leave room for error
High-performance alloys are built to withstand extreme conditions, making them essential in aerospace, defense, energy, and medical applications. But cutting these materials takes more than basic equipment. Their strength and heat resistance can quickly lead to tool wear, thermal distortion, and dimensional inaccuracy without the right process in place.
Why These Materials Are Challenging
Alloys like titanium, Inconel, and hardened stainless steels resist wear, corrosion, and high temperatures. This also means they resist conventional machining techniques. If not handled properly, they can work-harden during cutting or develop microcracks that compromise part strength.
Traditional methods often introduce heat-affected zones or deformation that alter material performance. These risks are especially critical when precision and integrity cannot be compromised.
The Right Tools for the Job
At MetzFab, we select cutting methods based on the alloy and the part geometry. Our 5-axis waterjet systems cut without heat, making them ideal for materials that can’t tolerate thermal stress. For certain applications, our laser cutting systems are calibrated to handle reflective and heat-resistant metals while maintaining edge quality.
We combine the right equipment with optimized speeds, feed rates, and tool paths to ensure clean, repeatable results.
Benefits of Working with a Precision Alloy Partner:
- No heat-affected zones from waterjet cutting
- Reduced risk of stress fractures or warping
- Clean edge finishes on complex geometries
- Less tool wear and more consistent cuts
- Processes tailored to aerospace, medical, and energy-grade metals
Expertise That Protects Your Investment
Cutting exotic materials requires more than just machine power. It takes experience. Our team understands how different alloys behave and how to avoid problems like edge hardening, tool failure, or dimensional drift. Every part we deliver is inspected for quality and verified to spec.